DEMINERALISATION (DM) PLANT IN BANGLADESH
![DM](https://kimiyabd.com/wp-content/uploads/2024/02/DM.jpg)
We Kimiya Enviro Care Engineering are offering an excellent quality Demineralization Plant manufactured through a technically advanced process. Demineralization Water Treatment Plant, provided by our company, is highly demanded in various industries and municipal sectors
Demineralization (or) Deionization is the process of removing mineral salts from water by using the ion exchange process. With most natural water sources it is possible to use Demineralization and produce water of a higher quality than conventional distillation.
We manufacture a Wide range of Dematerializing plants for industrial process water applications. They are available in different sizes and materials, manually operated, semiautomatic, or fully automatic.
Demineralized Water is Water completely free (or almost) of dissolved minerals as a result of one of the following processes :
• Distillation
• Deionization
• Membrane filtration (reverse osmosis or nanofiltration)
• Electrodialysis
• Or other technologies.
• MBR Process
Demineralized Water also known as Deionized Water, Water that has had its mineral ions removed. Mineral ions such as cations of sodium, calcium, iron, copper, etc, and anions such as chloride, sulfate, nitrate, etc are common ions present in Water. A deionization plant is a physical process that uses specially-manufactured ion exchange resins which provide an ion exchange site for the replacement of the mineral salts in Water with Water forming H+ and OH- ions. Because the majority of Water impurities are dissolved salts, deionization produces a high purity Water that is generally similar to distilled Water, and this process is quick and without scale buildup. Demineralization plant technology is the proven process for the treatment of Water. A DM plant Water System produces mineral-free Water by operating on the principles of ion exchange, Degasification, and polishing. Demineralized Water System finds wide application in the field of steam, power, process, and cooling.
PRINCIPLE
Raw Water is passed via two small polystyrene bead-filled (ion exchange resins) beds. While the cations get exchanged with hydrogen ions in the first bed, the anions are exchanged with hydroxyl ions, in the second one.
PROCESS
In the context of Water purification, ion exchange is a rapid and reversible process in which impurity ions present in the Water are replaced by ions released by an ion exchange resin. The impurity ions are taken up by the resin, which must be periodically regenerated to restore it to its original ionic form. (An ion is an atom or group of atoms with an electric charge. Positively charged ions are called cations and are usually metals; negatively charged ions are called anions and are usually non-metals).
The following ions are widely found in raw Waters :
Cations
• Calcium (Ca2+)
• Magnesium (Mg2+)
• Sodium (Na+)
• Potassium (K+)
Anions
• Chloride ( Cl-)
• Bicarbonate (HCO3-)
• Nitrate (NO3-)
• Carbonate (CO32-)
ION EXCHANGE RESINS
There are two basic types of resin – cation-exchange and anion-exchange resins. Cation exchange resins will release Hydrogen (H+) ions or other positively charged ions in exchange for impurity cations present in the Water. Anion exchange resins will release hydroxyl (OH-) ions or other negatively charged ions in exchange for impurity anions present in the Water.
The application of ion exchange to Water treatment and purification. There are three ways in which ion-exchange technology can be used in Water treatment and purification :
first, cation-exchange resins alone can be employed to soften Water by base exchange; second, anion-exchange resins alone can be used for organic scavenging or nitrate removal; and third, combinations of cation-exchange and anion-exchange resins can be used to remove virtually all the ionic impurities present in the feedwater, a process known as deionization. The water deionizers purification process results in Water of exceptionally high quality
DEIONIZATION
For many laboratory and industrial applications, high-purity Water which is essentially free from ionic contaminants is required. The water of this quality can be produced by deionization. The two most common types of deionization are :
• Two-bed deionization
• Mixed-bed deionization
TWO-BED DEIONIZATION
The two-bed deionizer consists of two vessels – one containing a cation-exchange resin in the hydrogen (H+) form and the other containing an anion resin in the hydroxyl (OH-) form. Water flows through the cation column, whereupon all the cations are exchanged for hydrogen ions. To keep the Water electrically balanced, for every monovalent cation, e.g. Na+, one hydrogen ion is exchanged, and for every divalent cation, e.g. Ca2+, or Mg2+, two hydrogen ions are exchanged. The same principle applies when considering anion exchange. The denationalized Water then flows through the anion column. This time, all the negatively charged ions are exchanged for hydroxide ions which then combine with the hydrogen ions to form Water (H2O).
MIXED-BED DEIONIZATION
In mixed-bed deionizers, the cation-exchange and anion-exchange resins are intimately mixed and contained in a single pressure vessel. The thorough mixture of cation-exchangers and anion-exchangers in a single column makes a mixed-bed deionizer equivalent to a lengthy series of two-bed plants. As a result, the Water quality obtained from a mixed-bed deionizer is appreciably higher than that produced by a two-bed plant. Although more efficient in purifying the incoming feedwater, mixed-bed plants are more sensitive to impurities in the Water supply and involve a more complicated regeneration process. Mixed-bed deionizers are normally used to ‘polish’ the Water to higher levels of purity after it has been initially treated by either a two-bed deionizer or a reverse osmosis unit.
ELECTRODEIONIZATION EDI
Electro deionization Systems remove ions from aqueous streams, typically in conjunction with reverse osmosis (RO) and other purification devices. Our high-quality deionization modules continually produce ultrapure Water up to 18.2MW/cm. EDI may be run continuously or intermittently
WE OFFER
Our company offers excellent quality Demineralization plants manufactured through technically advanced processes. Demineralization Water Treatment Plant in Mumbai, provided by our company, is highly demanded in various industries and municipal sectors. Today, we are regarded as one of the trusted Demineralization Water Plant Exporters.
PORTABLE OR MINI-DM WATER TREATMENT PLANT
The Water free from any mineral is called De- de-mineralized water (DM plant). Naturally occurring Water has various salts in dilute form which are called dissolved solids (TDS). When the Water having such mineral is required to be free from this, it is to be treated in the Ion Exchange Resins column (H form) which adsorbs the positively charged ion. Now the cations free pass through the Anion Resin Column (OH form) which adsorbs the negatively charged anions and Water free from the total ions shall come out from the system.
MINI DM PLANT SPECIFICATIONS
• Model: eDM-5
• Flow rate: 50 to 80 Lit/hr.
• Space requirement: very compact- 1 m x 1m
• Power: NIL, Min inlet pressure 0.5 kg/cm2
• Output TDS: Less than 10 ppm
• Output DM Qty. : 500 Lit at 100 ppm TDS
• (Best suitable when feed Water is corporation Water TDS < 100 ppm)
![DM 2](https://kimiyabd.com/wp-content/uploads/2024/02/DM-2.jpg)
DM Water
We also supply DM water in bulk quantities for water needs in the manufacturing and production process. We have vast experience in providing high-quality DM water to industry. We have highly qualified & and educated staff who understand high-quality water needs. For Bulk quantity of DM water, we install a Two-bed DM Plant/Three-bed DM Plant at the customer premises.
The Various Options in Demineralization Plants supplied by us:
• Two bed DM Water Plants – FRP
• Two Bed DM Water Plants – Mild Steel Rubber lined
• Degasification Systems – FRP & MSRL
• Mixed Bed Demineralizers – FRP
• Mixed Bed Demineralizers – MSRL
• Fully Automatic Demineralized Water Plants – Mild Steel rubber-lined
• Rapid Flow Two Bed DM Plants
• Fully Automatic Rapid Flow Two Bed DM Plants
Specifications
• Flow Range: 100 LPH to 100 KLPH (100m3)
• Materials: Fiber Reinforced Plastic (FRP) / Stainless Steel (SS) / Mild Steel Rubber, Epoxy Lining (MSRL/MSEL)
• Operation: Semi-automatic / fully automatic plants, Dashboard, Reporting, and Analytics (DAR) for managing multi-plant operations using Mobile, Laptop, and Tablets.
Advantages:
• Variety of cost-effective standard models.
• Improved aesthetics and rugged design.
• User friendly, low maintenance, and easy to install.
• Simpler distribution and collection systems.
• Quick availability.
• Pre-dispatch assembly check.
• The multiport valves are top-mounted as well as side-mounted with the necessary high-pressure rating PVC piping.
• Single valve operation as compared to the six valves in conventional filters
• Each operating step is marked on the valve, thereby eliminating chances of error in the operating sequence.
• Single valve assembly, with its simplified frontal Piping, and simpler distribution collecting systems is Very easy to install.
• Rust free
• Less power consumption
• Durable
• Economical
• Available in various shapes and sizes
• High Efficiency
• High Quality Components
• Longer Life
Major Applications:
Boilers feed water, Textiles, Pharmaceuticals, Chemicals, Breweries, Swimming pools, Potable Water, Hospitals, Automobiles, and Battery, Fertilizers.
• Ion Exchange Plants
• Softener
• Industrial DM Plant
• Two Stage & Multi Stage DM Plants
• Mix Bed Demineralizer
• De-Gasifiers
• Cation Polisher
• Manual/Automatic Plants
• Pharmaceutical Industry
• Power Plant
• Oil & Gas sector
• Chemical Industries
• Textile Industries